Routings and master recipes
A routing states how and where an item is produced: the sequence of operations, each operation's work center, setup/machine/labor time and scrap. When a production order is released, the operations of the published routing are copied to the order; capacity load, operation confirmations and the cost estimate read these operations.
A master recipe has the same structure but is used for process manufacturing: operations are called phases, work centers are called resources, and an order released with a master recipe becomes a process order. Both use the same screens; the Ana Reçeteler (Master Recipes) list shows only records of the master recipe type.
ScreenModule
Manufacturing
Menu path
Üretim › Üretim Mühendisliği › Rotalar · Rota Oluştur · Ana Reçeteler · Ana Reçete Oluştur (Production › Production Engineering › Routings · Create Routing · Master Recipes · Create Master Recipe)
Screen route
/erp/manufacturing/routingsRequired permission
erp-manufacturing-routings.view (görme) · .create (rota ve ana reçete oluşturma) · .edit (başlık, revizyon, yayın) · .import (İçe Aktar)Routing list
- 1New routing
- 2Type — routing or master recipe
- 3Lot-size range of the alternative
- 4Released revision
- 5BOM + routing pairing
| Column | Meaning |
|---|---|
| Çıktı kartı (Output item) | The item the routing produces. Clicking it opens the routing details. |
| Tür (Type) | Rota (Routing) or Ana reçete (Master recipe). |
| Alternatif (Alternative) | The item's routing alternative (Alt. 1, Alt. 2…) and its name. |
| Parti büyüklüğü (Lot size) | The quantity range in which the alternative is valid; blank = any quantity. |
| Yayındaki revizyon (Published revision) | The most recently published revision. |
| Revizyon (Revisions) | Number of revisions. |
Filters Ara (Search) and Tür (Type). The Üretim Versiyonları (Production Versions) link goes to the BOM and routing pairing. Dışa Aktar / İçe Aktar (Export / Import) transfer routings in bulk with an Excel workbook.
- 1New master recipe
- 2Recipe of a process product
- 3Released revision
How the routing alternative is selected
- If the item has a production version, the routing comes from the version (if the routing in the version is blank, the order is opened without operations).
- If there is no version, the order's routing is selected from the lowest-numbered alternative that covers the quantity.
Routing create form
- 1Type — fixed after saving
- 2Output item — produced items only
- 3Lot size — alternative selection
- 4Internal or external (subcontract)
- 5Minutes; machine/labour per base quantity
- 6Add Operation — number +10
- 7Save — revision 1 as draft
| Field | Rule |
|---|---|
| Tür (Type; required) | Rota (Routing) or Ana reçete (Master recipe). Cannot be changed after saving. |
| Çıktı kartı (Output item; required) | Produced items only; an inactive item cannot be selected. If the item already has a routing, the new routing becomes the next alternative (the alternative number is assigned on save). |
| Rota adı (Routing name) | The alternative's name (e.g. "Seri hat" — Series line). |
| Parti büyüklüğü (Lot size) | Minimum – maximum, in the item's base unit; blank = any quantity. |
| Temel miktar (Base quantity; required) | Standard values are entered for this quantity; greater than zero. |
Operations table
| Column | Rule |
|---|---|
| Operasyon (Operation) | Number 1–9999, unique within the routing. Operasyon Ekle (Add Operation) assigns the next number (in steps of 10). At least 1, at most 99 operations. |
| Açıklama (Description) | The operation's name. |
| İş merkezi (Work center; required) | An active work center; an inactive work center cannot be selected. |
| Kontrol anahtarı (Control key) | İç işlem (Internal processing) or Dış işlem (External processing, subcontracting). For external processing, select a Dış işlem hizmet kartı (External processing service item; a purchased service item); a service item cannot be selected for internal processing. |
| Hazırlık (dk) (Setup, min) | Fixed setup time; not scaled by quantity on the order. |
| Makine (dk), İşçilik (dk) (Machine, Labor, min) | Per base quantity; scaled by quantity on the order. Times are 0 or positive, at most two decimals. |
| Fire (%) (Scrap, %) | Operation scrap, between 0 and 100 (100 excluded). Increases the quantity to be processed by the preceding operations. |
Icons at the end of the row:
- Kalıp/aparat (Production resource/tool) — the operation's production resource/tool (PRT) and Birim başına kullanım (Usage per unit). Operations that require the same tool do not overlap in the schedule. Cannot be assigned if the Maintenance module is disabled.
- Seçim koşulu ve formüller (Selection condition and formulas) — only in the routing of a configurable item:
Seçim koşulu (Selection condition; in which configuration the operation is included, e.g.
KONTROL_TIPI IN ('PLC')) and Hazırlık formülü (dk) (Setup formula, min), Makine formülü (dk) (Machine formula, min), İşçilik formülü (dk) (Labor formula, min). Language and examples: Conditions. - Kaldır (Remove) — deletes the operation.
Rotayı Kaydet (Save Routing; for a master recipe Ana Reçeteyi Kaydet, Save Master Recipe) saves the routing with revision 1 as Taslak (Draft).
Routing details
- 1Edit Draft
- 2Release — with change number or from today
- 3Routing name and lot size
- 4Operation work center
The upper section shows Çıktı kartı (Output item), Tür (Type), Alternatif (Alternative), Parti büyüklüğü (Lot size) and Temel birim (Base unit). Başlığı Düzenle (Edit Header) changes the routing name and lot size. The Revizyonlar (Revisions) table: Revizyon (Revision; Etkin (Effective) next to the one valid today), Durum (Status), Temel miktar (Base quantity), Operasyon (number of operations), Yayın (Release), Geçerlilik (Validity), Değişiklik No (Change No.). The operations of the selected revision are listed below.
| Button | When | What it does |
|---|---|---|
| Taslağı Düzenle (Edit Draft) | On a draft revision | Changes the operations and base quantity (Taslağı Kaydet, Save Draft). |
| Yayınla (Publish) | On a draft revision | The Rota revizyonu yayınlansın mı? (Publish routing revision?) window: optional Değişiklik numarası (Change number), Revizyonu Yayınla (Publish Revision). |
| Yeni Revizyon (New Revision) | When there is no draft | The Yeni Revizyon (New Revision) window opens prefilled with the operations of the highest-numbered revision; Revizyonu Oluştur (Create Revision) saves a draft. |
- 1Prefilled with the latest revision
- 2Add operation
- 3Create Revision — draft
Revision statuses
| Status | Meaning | Actions |
|---|---|---|
| Taslak (Draft) | The revision being prepared; a routing can have only one draft at a time. | Taslağı Düzenle (Edit Draft), Yayınla (Publish). |
| Yayınlandı (Published) | The finalized operation plan; it does not change. | None — changes are made with Yeni Revizyon (New Revision). |
A revision published with a change number is valid from the number's validity date; one published without a number is valid from today. Validity follows the revision sequence.
Common messages
| Message | English meaning | Cause / solution |
|---|---|---|
| Rota en az bir operasyon içermelidir. | A routing must contain at least one operation. | An attempt was made to save without operations. |
| Operasyon numaraları rota içinde tekil olmalı. | Operation numbers must be unique within the routing. | The same number on two rows. |
| N numaralı operasyonun iş merkezi seçilmelidir. | A work center must be selected for operation N. | The work center is blank. |
| '…' iş merkezi pasif — rotaya seçilemez. | Work center '…' is inactive — it cannot be selected for a routing. | The work center has been deactivated. |
| '…' üretilebilir değil — rota yalnız üretilen karta açılır. | '…' is not producible — a routing can be opened only for a produced item. | A routing cannot be opened for a purchased item. |
| N numaralı operasyon iç işlem — hizmet kartı yalnız dış işlemde seçilir. | Operation N is internal processing — a service item can be selected only for external processing. | Set the control key to Dış işlem (External processing) or remove the service item. |
| Bu rotada zaten düzenlenebilir bir taslak revizyon var. | This routing already has an editable draft revision. | Publish the draft first. |
| Rota revizyonu N gg.aa.yyyy tarihinden geçerli olamaz — önceki revizyon M gg.aa.yyyy tarihinden geçerli. | Routing revision N cannot be valid from dd.mm.yyyy — the previous revision M is valid from dd.mm.yyyy. | The date of the selected change number is earlier than the previous revision. |
| Bu rota konfigürasyona göre çözülür — emir yapılandırılmış bir satırdan açılmalı. | This routing is resolved by configuration — the order must be opened from a configured line. | A conditional routing cannot be used on an order without a configuration. |
| Konfigürasyon rotanın hiçbir operasyonunu seçmiyor — rotanın seçim koşullarını düzeltin. | The configuration does not select any operation of the routing — correct the routing's selection conditions. | None of the selection conditions was met. |
| Rota başka bir kullanıcı tarafından değiştirildi. Sayfayı yenileyin. | The routing was changed by another user. Refresh the page. | Concurrent change. |