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Failed backflushes

Backflush (geri sarf) means that a component flagged in the BOM is issued automatically together with the output, without a separate consumption posting (small materials such as screws, rivets, labels). If a component cannot be issued when output is posted, the output is not reversed; the component goes into this queue and waits until it is resolved.

Screen
Module
Manufacturing
Menu path
Üretim › Üretim Yürütme › Hatalı Geri Sarflar (Production › Production Execution › Failed Backflushes)
Screen route
/erp/manufacturing/backflush-failures
Required permission
erp-manufacturing-postings.view (liste) · .create (Yeniden Dene)
erp-manufacturing-corrections.create (Kapat)
Backflush Errors — open record
  1. 1Order whose output was posted
  2. 2Error — why the backflush failed
  3. 3Retry — with another warehouse or stock status
  4. 4Close — with a reason, no consumption

How backflush works​

  • Quantity to issue = planned quantity of the requirement × (total produced ÷ planned quantity of the order) − quantity consumed so far (rounded up to the precision of the unit). Manual consumption is not counted twice. Example: on UE-2026-000008, planned for 2 ADET (pieces), the leveling foot requirement is 8 ADET; 1 ADET output, no consumption → 4 ADET backflushed.
  • The component is issued from the Geri sarf deposu (Backflush warehouse) in the output form; if it is left blank, the warehouse of the first output line is used. If the stock status is blank, the default status (SIFIR, new).
  • A batch-managed component is issued with the FEFO proposal. A component without batch management: if the warehouse requires a storage location, from the item's default storage location in that warehouse; otherwise from stock without a storage location.
  • A serial-number-managed component is not backflushed; it must be consumed manually.
  • A successful backflush is recorded as a separate material consumption document on the order's Malzeme Sarfları (Material Consumptions) tab.
Watch out for stock in storage locations

If the component's stock is in a storage location and the backflush warehouse does not require storage locations, the backflush looks at stock without a storage location and returns a "yeterli stok yok" (insufficient stock) error. Either define a default storage location in the item's warehouse data, or issue the component manually with a material consumption and close the record with a reason. In the demo example, HAM-0049 was in HAMMADDE / RAF-C; the backflush reported "Mevcut: 0" (Available: 0).

Columns and filters​

ColumnMeaning
Üretim emri (Production order)The order whose output was posted and the output date.
Bileşen (Component)The item that could not be issued.
Miktar (Quantity)The quantity that must be issued.
Hata (Error)The server's reason, verbatim (e.g. "'HAM-0049' kartının 'SIFIR' durumunda yeterli stok yok. Mevcut: 0, istenen: 8,000000." — Insufficient stock of item 'HAM-0049' in status 'SIFIR'. Available: 0, requested: 8.000000.).
Durum (Status)Açık (Open), Çözüldü (Resolved) or Kapatıldı (Closed).
  • The Durum (Status) filter defaults to Açık (Open; the work queue); Tümü (All) also brings resolved and closed records.
  • Sorumlu olduğum iş merkezleri (Work centers I am responsible for) shows only orders of the work centers you are responsible for.
  • The "bu emrin hatalı geri sarfları" (failed backflushes of this order) link in the order details narrows the list to that order (Tek emrin kayıtları, Records of a single order).
  • Records are not created on this screen; they arise only from output.

Retry​

Retry Backflush dialog
  1. 1Warehouse to issue the component from
  2. 2Stock status (empty = recorded status)
  3. 3Retry — consumption posted, record resolved

If stock has arrived, or the component is to be issued from another warehouse, use Yeniden Dene (Retry): the window shows the last error, and you select the Depo (Warehouse) and Stok durumu (Stock status). If it succeeds, a consumption document is posted, the record becomes Çözüldü (Resolved) and the message "Bileşen sarf edildi — kayıt kapandı." (Component consumed — record closed.) appears. If it fails, the error is shown in the window and the record stays open.

Close​

Kapat (Close) does not post consumption; it closes the record with a reason (Hatalı Geri Sarfı Kapat — kart (Close Failed Backflush — item) window, Gerekçe (Reason) required, at most 500 characters). Use it if you consumed the component manually or if the component was actually not used. A closed record cannot be retried. Example reason: "Bileşen RAF-C lokasyonundan elle sarf edildi." (The component was consumed manually from storage location RAF-C.)

An open record prevents closing the order

If the order has an open failed backflush, Tamamla (Complete) is rejected: "Emirde çözülmemiş 1 hatalı geri sarf var — tamamlamadan önce yeniden deneyin ya da gerekçeyle kapatın: 'HAM-0049' 8 ADET — …" (The order has 1 unresolved failed backflush — retry it or close it with a reason before completing: 'HAM-0049' 8 pieces — …)

Common messages​

MessageEnglish meaningCause
'KART' kartının 'SIFIR' durumunda yeterli stok yok. Mevcut: …, istenen: …Insufficient stock of item 'KART' in status 'SIFIR'. Available: …, requested: …There is not enough stock in the selected warehouse/status (without storage location).
'DEPO' lokasyon istiyor ve 'KART' kartının bu depoda varsayılan lokasyonu yok.'DEPO' requires a storage location and item 'KART' has no default storage location in this warehouse.Enter a default storage location in the item's warehouse data.
'KART' için depoda yeterli lot yok — eksik …Not enough batches in the warehouse for 'KART' — missing …FEFO was not sufficient for a batch-managed component.
'KART' seri takipli — geri sarf edilemez, elle sarf edin.'KART' is serial-number managed — it cannot be backflushed; consume it manually.Serial-number-managed component.
Yalnız açık hatalı geri sarf yeniden denenir. · Hatalı geri sarf zaten kapanmış.Only an open failed backflush can be retried. · The failed backflush is already closed.The record has been resolved or closed.
Kapatma gerekçesi zorunlu.A closing reason is required.The reason is blank.