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Create a routing

Task
Module
Manufacturing
Menu path
Üretim › Üretim Mühendisliği › Rota Oluştur (Production › Production Engineering › Create Routing)
Screen route
/erp/manufacturing/routings/new
Required permission
erp-manufacturing-routings.create
Prerequisites
  • The output card is a produced (Üretim ürünü (Production item) flagged) and active card.
  • The work centers of the operations are defined and active (Create a work center).

A routing defines the card's operations in sequence. Saving opens the first revision as a draft; it can be edited until it is released, and it does not change once released.

Steps​

  1. Open the Üretim › Üretim Mühendisliği › Rota Oluştur (Production › Production Engineering › Create Routing) screen. For a process item, use Ana Reçete Oluştur (Create Master Recipe) (the form is the same).
    Open screen/erp/manufacturing/routings/newExpected: The Rota Oluştur (Create Routing) form; Rota (Routing) is selected in the Tür (Type) field
  2. Check the Tür (Type): Rota (Routing) or Ana reçete (Master recipe). The type cannot change after saving.
    SelectTürValue: Rota
  3. Open the Çıktı kartı (Output card) picker, type the code and select the card from the list.
    CheckÇıktı kartıValue: MAM-0010
  4. If the card has another routing, this routing becomes the next alternative. Enter the Rota adı (Routing name) and, if necessary, the Parti büyüklüğü (Lot size) (minimum – maximum); an empty range means any quantity.
    EnterRota adıValue: Büyük parti hattı
  5. Enter the Temel miktar (Base quantity) (default 1). Machine and labor times apply to this quantity.
    EnterTemel miktarValue: 1
  6. In the first operation row, enter a Açıklama (Description), select the İş merkezi (Work center), and enter the Kontrol anahtarı (Control key) (internal or external processing) and the Hazırlık (dk) (Setup, min), Makine (dk) (Machine, min), İşçilik (dk) (Labor, min) and Fire (%) (Scrap, %) values.
    EnterAçıklamaValue: Sac ve boru kesim · LAZER · 15 / 18 / 5 dk
    Create Routing — completed form
    1. 1Type — fixed after saving
    2. 2Output item — produced items only
    3. 3Lot size — alternative selection
    4. 4Internal or external (subcontract)
    5. 5Minutes; machine/labour per base quantity
    6. 6Add Operation — number +10
    7. 7Save — revision 1 as draft
  7. For the next operation, click Operasyon Ekle (Add Operation); the number is assigned in increments of 10. Fill in the rows the same way.
    ClickOperasyon EkleValue: 20 · Kaynak, polisaj ve son kontrol · DEMO-SON-KONTROL-HUCRESI · işçilik 70 dk
  8. Click Rotayı Kaydet (Save Routing) (Ana Reçeteyi Kaydet (Save Master Recipe) for a master recipe).
    ClickRotayı KaydetExpected: The routing detail opens: Rota — MAM-0010 · Alt. 2, Rev. 1 Taslak (Routing — MAM-0010 · Alt. 2, Rev. 1 Draft)
  9. Check the operations on the detail; when ready, click Yayınla (Release) and confirm with Revizyonu Yayınla (Release Revision).
    ClickYayınla
    Routing detail — draft revision
    1. 1Edit Draft
    2. 2Release — with change number or from today
    3. 3Routing name and lot size
    4. 4Operation work center
Result
The routing is saved as Rev. 1 Taslak (Draft). The draft is changed with Taslağı Düzenle (Edit Draft); it becomes final with Yayınla (Release), and from then on its operations are passed down to production orders released afterwards. In the demo environment, the draft routing Alt. 2 · Demo — büyük parti hattı (large lot line) (500–999 ADET (pcs)) was created for MAM-0010 with these steps.

What you need to know​

  • The operation number is between 1 and 9999 and unique within the routing; a routing has at least 1 and at most 99 operations.
  • The setup time is fixed; machine and labor times are per base quantity and scale with the quantity on the order. Times are 0 or positive, in minutes with at most two decimals.
  • For an Dış işlem (External processing, subcontracting) operation, a purchased service card is selected as the Dış işlem hizmet kartı (External processing service card).
  • To assign a tool/fixture (PRT), use the tool icon on the row (the maintenance module must be enabled).
  • In the routing of a configurable card, a selection condition and a time formula can be written for an operation: Conditions.
  • Which routing alternative the order uses is determined by the production version or by the lot size.